Lean Manufacturing Consultant

Company Description

VMX Hi-Connectors Private Limited, an ISO 9001-2015 certified designer and manufacturer, specializes in high-precision connectors and accessories. Initially starting as a piece-part manufacturer, VMX has evolved into a leading supplier for the interconnect industry, known for producing high-quality connectors under tight schedules. Our fully integrated plant, featuring machining, die-casting, electro-plating, insulator molding, testing, and assembly facilities, enables us to compete with industry leaders. Since 2017, our new division has focused on providing comprehensive interconnect solutions for military, aerospace, and industrial applications.

Role Description

This is a full-time on-site role for a Quality Engineer, located in Bengaluru. The Quality Engineer will be responsible for ensuring product quality through quality control and quality assurance practices. Daily tasks include managing quality engineering processes, implementing quality management systems, and conducting product inspections to maintain high standards. Additionally, the Quality Engineer will collaborate with cross-functional teams to address quality-related issues and drive continuous improvement initiatives.

KEY RESPONSIBILITIES

Strategic & Operational Leadership Support

• Conduct a comprehensive diagnostic of current operations, systems, and workflows.
• Develop and implement structured systems for production planning, inventory control, and quality assurance.
• Lead transformation initiatives aligned with Lean, TPM, and TQM principles.
• Collaborate with engineering, quality control, purchase, and sales teams to ensure smooth production flow
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  Oversee maintenance and upkeep of plant equipment and machinery.

Process & System Implementation

• Introduce digital tools and dashboards for OEE, WIP, and rejection tracking.
• Standardize SOPs, PFMEAs, and work instructions across production lines.
• Drive kaizen, SMED, and waste elimination projects.
• Establish audit frameworks for 5S, safety, and compliance.

Leadership & Change Management

• Mentor and train shift engineers, supervisors, and operators on new systems.
• Facilitate CFT meetings and QCC cycles for continuous improvement.
• Build a culture of accountability, data-driven decision-making, and operational discipline.

• 10+ years of experience in manufacturing operations, with proven success in system implementation and team leadership.
• Strong knowledge of Lean, TPM, TQM, and ISO/TS standards.
• Strong Proficiency in ERP, Supply Chain Management & Strong Understanding of Manufacturing Operation like CNCs (Tuning & Turn Mill Centers), VMCs w/ 4 & 5th Axis machines, Pressure Die-casting, Compression Moulding, Injection Moulding & different forms of Welding Processes
• Excellent communication, training, and cross-functional collaboration skills.

Preferred Attributes

• Strategic thinker with hands-on execution capability.
• Proven ability to implement transformation systemsnot just reference frameworks like TPM, TQM, 5S, Kaizen, or SMED, but drive their integration into daily operations with measurable impact.
• Passion for process excellence and empowering teams.