Staff Mech (Packing Plant)

Key Result Areas / Accountabilities
Supporting Actions
Maintenance & operation Activities
Execution of preventive & corrective maintenance activities.

• Ensure periodic checking.
• Manpower planning in advance for daily jobs.
• Planning and procurement of advanced good quality tools and tackles for fast execution of jobs.
• Eliminating non value adding activities.
• Daily monitoring of equipment health and maintaining records.
• Maintaining proper housekeeping and following good maintenance practices.
• Discussion on chronic problems with your dept. team and & co-workers, and eliminate it.
  

Reduction in plant breakdown.

• Analysis of major / minor breakdowns and plan corrective actions accordingly.
• Availability of critical equipment spare parts and raising indent for procurement as per requirement.
• Execution of preventive maintenance activities as per schedule and equipment site condition.
  

Performing Shutdown Jobs

• Prepare the job list for shutdown as per priority for the plant.
• Proper Job planning for shutdown jobs.
• Planning of contractor jobs to be carried out and raise service work order accordingly.
• Spare parts planning for major shutdown jobs as well as fulfilling day today basis requirements.
• Planning and procurement of advanced good quality tools and tackles for fast execution of jobs
• Cost Control
  

(Spare, lubrication, Manpower cost & inventory)

• Planning of spare parts and raising indent for procurement as per requirement.
• Carry out life value analysis for high value spares.
• Inspection of materials from reputed suppliers as per OEM requirement for achieving longer life of equipment.
• Monitoring of contractor cost comparing with last year expenditure.
• Close monitoring on worker’s overtime.
• Identification of maintenance cost reduction parameters.
• Monitor stores inventory reduction, standardization and optimization.

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System Management
(Effective implementation of all IMS and other systems requirements through involvement for continuous improvement in plant working condition & quality standards)

• To implement improvement project to reduce repetitive problems/breakdown or losses.
• Timely submission of Kaizen, OPL, Good to fine, suggestion on system
• Developing and sustaining Model area in respective sections
• 100% active participation in respective KFA & GRT meetings and giving inputs related to bring new technology, innovation and improvements towards productivity. Conduct awareness programs down the level team
• To know about IMS and other systems requirement and documents for Non-Conformity in section during internal and external audits or assessments.
• Implementation of critical spares & consumable SOP without any defilement
• Identify & arrange rectification of leakage points/unsafe points along with monitor & take corrective action for emission levels.
  

Focus on SHE (Safety, Health & Environment) along with Sustainability initiatives
 Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area.
 Educating team about “I know my job”, “I know the hazards associated with my job and I applied control measures” & “I escalate to my senior” among manpower deployed in sections/department manpower including peer, WB & CL manpower
 Timely conducting scheduled SO round and reporting of accidents, incidents and near misses on occurrences in the area of concern in system.
 To conduct daily Tool Box Talk as schedule and before start the job any critical job along with SWP
 Active participation in safety training, safety sub committees, standard champions meeting and any safety event
 Ensure good housekeeping, limited use of power, no leakage of water, oil, air etc and reporting concerned if any abnormalities for corrective action
 Adhering of all safety precautions on the site and off the site
 Replicating good practice for saving environment for long run sustainability and creating awareness among manpower to save guard natural resources.