Senior Mechanical Design Engineer - Braking Systems

Company Description

Bosch Global Software Technologies Private Limited is a 100% owned subsidiary of Robert Bosch GmbH, one of the world's leading global supplier of technology and services, offering end-to-end Engineering, IT and Business Solutions. With over 27,000+ associates, it’s the largest software development center of Bosch, outside Germany, indicating that it is the Technology Powerhouse of Bosch in India with a global footprint and presence in the US, Europe and the Asia Pacific region.

Responsible for Plant support at Bosch Chakan plant for Braking systems (2 wheeler-ABS) based on customer and project requirements. The role involves end-to-end topic collaboration/ ownership, timely and error-free execution of engineering activities, technical coordination, mentoring, and driving innovation and cost optimization. 

• Key Responsibilities 
• Resolve manufacturing issues affecting production output. 
• Ensure smooth start of serial production (SOP). 
• Drive design optimization, innovation, value engineering and cost-saving initiatives. 
• Drive reduction of quality defects and customer complaints. 
• Support root cause analysis (RCA) using 8D, Ishikawa, and 5-Why methods. 
• Support PFMEA and process robustness activities 
• Improve Overall Equipment Effectiveness (OEE). 
• Reduce cycle time and manufacturing losses. 
• Analyze downtime and implement productivity improvements. 
• Drive continuous improvement initiatives on production lines. 
• Support tooling, fixtures, and process changes. 
• Coordinate engineering change implementation on the shop floor 
• Drive localization of components and suppliers. 
• Evaluate alternative materials and suppliers. 
• Support cost optimization projects and value engineering measures. 
• Participate in RPP and cost-saving initiatives. 
• Support plant teams in solving production and quality issues. 
• Lead cross-functional discussions with Design, Quality, Manufacturing, Purchasing, and Suppliers. 
• Ensure rapid containment and long-term corrective actions 
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• Key Skills 

• UG-NX & Team center experience. 

• FMEA / PFMEA skills. 

• BES-PE & PEP process. 

• Good working knowledge on Plastic / Sheetmetal design. 

• Experience in preparing and maintaining BOM in SAP  

• GD&T and Tolerance stack up analysis. 

• Hands-on experience in design of Jigs and Fixtures. 

• Good experience in different manufacturing processes (Machining, Forging, Staking, etc.) 

• Problem solving skills (8D, CAR, 5Why etc. Techniques). 

• Self-motivated and independent working capability. 

• Good presentation, communication and inter-personal skills 

• Knowledge in Antilock Braking Systems, Components and Hydraulic circuits. 

• Exposure to New Product Development / Innovation Gate projects. 

• Hands-on experience in Cost reduction projects / proposals. 

• Japanese Language – JLPT N5 

• Expected Experience 
•   8+ years of relevant mechanical design/development experience. 
• Preferably 3+ years of experience in automotive Braking systems (2 wheeler-ABS). 
• Experience in component ownership, design optimization/cost reduction and mentoring engineers. 
• Experience working with customer requirements and cross-functional/global teams is preferred. 
• Education  
• B.E./B.Tech/M.E/MTech in Mechanical Engineering or equivalent.

Qualifications

B.E Mechanical, M.E Mechanical

Additional Information

8-12 years