Lead Engineer- Brake And Accelerator Pedals (Passenger Car)

Department Icon IT / Software Development & Related
102+ Applicants
Posted: 2 days ago
8-15 years
Pune, Maharashtra, India
work from office

Posted: 2 days ago
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Applicants: 102+
Job Description
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Job Description

Role

Lead Engineer- Brake and Accelerator Pedals (Passenger Car)


Visit our website bmwtechworks.in to know more.

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About the UNIT/ Unit Overview 

Digital Product Engineering 

Location

Pune

Experience: 

8-12

Number of openings 

1

What awaits you/ Job Profile 

 

  • You will shape the future BMW vehicles dynamics by bringing brake systems to life through precise CAD modelling, Concept and engineering execution. 
  • You will contribute to the design & development of Brake Pedal and Accelerator Pedals.
  • Develop and maintain 3D CAD models, assemblies, and engineering drawings for brake system components and sub-systems.
  • Support concept development, design optimization, prototype builds, validation, and production implementation activities.
  • Ensure compliance with performance, durability, safety, cost, weight, and manufacturing requirements throughout the product development lifecycle.

What should you bring along

 

  • Bachelor’s or Master’s degree in Mechanical Engineering, Automotive Engineering or a related field.
  • 8-12 years of experience in Brake Pedal and Accelerator Pedal design and development for passenger vehicles.?
  • Knowledge of automotive design standards, engineering release processes, and product development methodologies.
  • Experience working with OEMs or Tier-1 suppliers in wheel product development.
  • Proactive, teamwork-oriented mindset with the ability to operate in a matrix environment.
  • Excellent communication and cross-functional collaboration skills.
  • Proficiency in English, additional German language skills are an advantage.

Must have technical skill 

  • Design and development of brake pedal assemblies, pedal boxes, pedal arms, pedal brackets, pedal pads, pivot mechanisms, return springs, and stop systems.
  • Strong understanding of brake pedal ratio, pedal effort, pedal travel, brake feel characteristics, and vehicle performance requirements.
  • Knowledge of pedal interfaces with brake booster, master cylinder, Integrated Brake Control (IBC), and Brake-by-Wire systems.
  • Experience in crash-safe pedal design and driver injury mitigation requirements.
  • Understanding of pedal NVH, durability, fatigue, and stiffness requirements.
  • Looking to get Placed? Try our Placement Guarantee Plan

    Design and development of electronic accelerator pedal modules and associated mounting systems.
  • Knowledge of Accelerator Pedal Position Sensors (APPS), Hall-effect sensors, redundant sensor architectures, and signal reliability requirements.
  • Understanding of accelerator pedal force curves, return mechanisms, travel characteristics, and ergonomic performance.
  • Experience with accelerator pedal integration for ICE, Hybrid, and Electric Vehicles.
  • Knowledge of throttle control interfaces and functional safety considerations.
  • Expertise in driver package studies and ergonomic assessments.
  • Understanding of sitting reference point (SgRP), heel point, pedal spacing, pedal positioning, foot clearance, and operational comfort requirements.
  • Experience in package optimization considering steering column, dashboard, HVAC, body structure, and safety system interfaces.
  • Support digital mock-up reviews and vehicle integration activities.
  • Develop detailed CAD models, assemblies, drafting, and release documentation.
  • Perform tolerance stack-up analysis, interface management, and kinematic assessments.
  • Create and maintain component specifications, engineering drawings, and design records.
  • Conduct design reviews and technical feasibility assessments.
  • Support component-level and vehicle-level validation activities.
  • Knowledge of durability, fatigue, climate, vibration, abuse load, corrosion, and lifecycle testing requirements.
  • Knowledge of manufacturing processes including stamping, forging, machining, welding, tube forming, plastic injection molding, and assembly operations.
  • Experience in Design for Manufacturing (DFM) and Design for Assembly (DFA).

Good to have Technical skills

  • CATIA V5/V6 Part Design, Assembly Design, GSD, and Drafting.
  • Teamcenter, ENOVIA, or equivalent PLM systems.
  • GD&T and Tolerance Stack-up Analysis.
  • Kinematic and Motion Analysis.
  • DFMEA, DVP&R, APQP, PPAP methodologies.
  • Functional Safety (ISO 26262) awareness.
  • Knowledge of Brake-by-Wire systems and Integrated Brake Controls.
  • Experience in accelerator sensor integration and electronic pedal systems.
  • Knowledge of FMVSS, ECE, AIS, and global vehicle safety regulations.
  • Root Cause Analysis, 8D, Six Sigma, and Problem-Solving tools.
  • EV and Hybrid Vehicle pedal system development experience.
  • Cost Optimization and Value Engineering.
  • Experience in global vehicle development programs.

Skills

CatiaPLM-Teamcenter ApplicationSteeringRComplianceSix SigmaCommunicationCATIAHVAC

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About Company

BMW TechWorks India is a joint venture and a 100% digital hub of the BMW Group, focusing on software development, digital transformation, and IT solutions for the global automotive giant.

Important dates & deadlines?

Application Deadline

29 Nov 26, 04:25 PM IST

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Lead Engineer- Brake And Accelerator Pedals (Passenger Car)

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