Lead - Engineering, Dahanu, ACG Capsules

• Job Objective
• Lead in-plant electrical maintenance activities in order to meet uninterrupted power supply
• Plan, prepare & execute various maintenance as per schedule (in coordination with user departments) in order to ensure smooth functioning of electrical equipment and machineries
• Plan and execute innovative projects to ensure energy conservation in order to meet the approved energy budget
• Primary responsibilities

Core 2. Plan and execute capacity expansion and other improvement projects in the facility

• Ensure zero breakdown on account of electrical failures
• Ensure uninterrupted Power supply in HT/LT area by coordinating with State Transmission & Distribution Board
• Conduct condition monitoring of electrical equipment and carry out predictive/preventive maintenance by utilizing equipment/machine downtime
• Analyze parameters from available log books and data and accordingly prioritize actions for mitigation plan
• Conduct root cause analysis for repeated failures and implement CAPA
• Ensure availability of critical spares in ready to use condition to maintain plant up-time
• Adhere to electrical safety guidelines at all times
• Plan, execute and ensure adherence to project tracker/planner for various improvement projects as per budget and schedule
• Coordinate with consultants/internal SMEs for designing systems wherever required
• Support other user functions in execution of their departmental projects
• Energy Conservation
• Ensure implementation of various energy saving projects to achieve budgeted ECR
• Monitor, plan and execute energy cost reduction activities to achieve budgeted energy cost
• Control Utilities downtime within planned limits.
• Prepare electrical maintenance schedule
• Execute maintenance as per schedule in coordination with user department, and ensure adherence to SOP and electrical safety guidelines
• Ensure availability of critical spares in ready to use condition to maintain plant up-time
• Ensure proper documentation, update records and history cards
• Analyze repeated failures and implement CAPA
• Organization Development through systems
• Power Quality analysis and mitigation of harmonics(monitoring health parameters of equipment/components for their lifecycle analysis)
• Evaluate operational performance of electrical equipment / machineries and propose for energy efficient equipment/machineries, wherever required
• Ensure adherence to c-GMP, regulatory & statutory compliances, TPM and other applicable norms
• Carry out alternate vendor development & risk assessments in order to mitigate risk and adhere to compliance
• Ensure cost control wrt repair and maintenance in order to meet the approved budget

• Submit monthly energy budget tracker to Plant and Central function
• Submit daily & weekly monitoring report for energy consumption (ECR) to Plant and Central function
• Circulate PM compliance report on monthly basis to Plant and Central function

• Develop associates on multi skilling
• Provide on the job and classroom training to associates
• Key Result Areas
• Providing uninterrupted power supply to the manufacturing facility
• ECR Reduction
• Achieve budgeted energy cost
• Reduction in Downtime
• Implementation of RCA, PM & CAPA
• Compliance to statutory & regulatory norms