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Job Description
Job Purpose
- Preparation of CAM Programs for HMC, VMC, WEDM, EDM & CNC Turning
- Make 3d Models when required.
- Support CAM Manufacturing activities to ensure the availability CNC programs to operate CNC machines.
- Reduce cost of CNC manufacturing by providing time saving and high tool life strategy programming.
- Develop innovative methods of CNC programs and ensure continuous improvement
- To ensure the full utilization of manufacturing resources and achieve best deliveries and productivity norms.
- Responsible for the CNC program data to prevent damages, piracy etc
- Keep confidentiality of the CAM services
Job Context & Major Challenges
Job Context: Hindalco is the country's largest aluminium producer. Extrusion is a versatile and cost-effective metal forming process. Because Hindalco has three plants in addition to fourth one in the construction phase, the dies required at the plants are designed based on empirical knowledge and experience at their respective locations. As technology has evolved over time, new innovation has led to improved performance, and the market's demand for stringent quality products has compelled existing plants to upgrade their capabilities in terms of new die design and manufacturing setup with cutting-edge equipment. The die design and manufacturing cell will concentrate on practice standardization and technology transfer. It will concentrate on assisting the Plants in realizing their latent potential and mastering the die design concepts.
To achieve continuous development activities in the product and process, the job necessitates critical die design and manufacturing via CAD system and Simulation. This must be accomplished through value addition in the design, manufacture, and repair of dies used to produce high-quality extruded products. The main aspect of the job would be to introduce innovative technologies at the plant in order to improve the team's productivity and efficiency
Job Challenges: The die design and manufacturing cell will concentrate on practice standardization and technology transfer. It will concentrate on assisting the Plants in realizing their latent potential and mastering the die design concepts.
To achieve continuous development activities in the product and process, the job necessitates critical die design and manufacturing via CAD system and Simulation. This must be accomplished through value addition in the design, manufacture, and repair of dies used to produce high-quality extruded products. The main aspect of the job would be to introduce innovative technologies at the plant in order to improve the team's productivity and efficiency
Key Result Areas
| KRA (Accountabilities) (Max 1325 Characters) | Supporting Actions (Max 1325 Characters) | |
|---|---|---|
| KRA1 | CNC Programming (To ensure design of dies to meet regular market requirement) | •Prepare CNC programs both 2D and 3D •Monitor and maintain tool life •Support dies design activities. •Provide the Tool , machine capabilities to design team for making best suitable designs |
| KRA10 | Safety. (To ensure safe work practices and procedures at work place) | • Monitor and ensure the use of personal protective equipment (PPE) at work • Regularly counsel workers to follow safe working procedures • Maintain safe working conditions in the Die Shop. |
| KRA2 | Die modelling | •To ensure solid modelling of the die with many iterations to get the right metal flow during the execution. •Consider the manufacturing constraint in the design through modelling process to minimize the die manufacturing time . •Develop new methodology to create accurate 3d models with minimum time. |
| KRA3 | Technology transfer | •Absorption of technology from technology partners/ Various other resources •Implementation of the leading industry practices •Ensuring key elements of the technology transfer agreement is implemented •Managing the technology transfer relationship with the partner |
| KRA4 | Customer Centricity | •To deliver CNC programs on time to CNC department •Meet delivery schedules |
| KRA5 | Die manufacturing | •To manufacture the dies as per the design best in class providing best CNC solutions •Minimize the die development time from world standard. •Utilize all CNC productive tools effectively •Control the die manufacturing cost by improving productivity •Eliminate Muda in CNC operations in the die manufacturing process |
| KRA6 | Cost Reduction (To implement effective utilization of resources to achieve minimum cost) | •To increase productivity of CNC dept •To define recipe for high quality of special steel for the best usage of CNC machines and Tools. •To regularly communicate upgradation of the design for achieving best die results •Eliminate errors from manufacturing •Monitor and improve KPI through use of digital technologies and analytics projects |
| KRA7 | People Development (Build and develop skills of people to enable them to contribute effectively in operation.) | •Good team work and healthy work culture •Multi-skilling and on-the-job training •Develop skills of all employees in Die Shops |
| KRA8 | Standardization of process | •Develop standard operating practices for die manufacturing •Do standardization to minimize the cost |
| KRA9 | Digitalization and Projects | • Complete the die shop project according to the timeline. • Support to purchase machineries and software for the CNC department • Support to develop suitable MES and ERP for the new die shop. |
Skills
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