SR Quality Control Engineer (CRGO)

Department Icon Operations Maintenance & Support
Posted: 1 year ago
5-8 years
Vadodara, Gujarat
Operations Maintenance & Support
Work from Office
Full Time

Posted: 1 year ago
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Job Description

A Senior Quality Control (QC) Engineer in a CRGO (Cold Rolled Grain Oriented) steel plant plays a crucial role in ensuring that the products meet the stringent quality standards required for electrical applications. This position involves overseeing quality control processes, leading a team, conducting inspections, and implementing corrective actions to improve quality throughout production. Below is a job description for this role:

Job Title: Senior Quality Control Engineer - CRGO Unit

Job Location: Ganpatpura

Key Responsibilities

  • Quality Assurance & Control:
  • Oversee the implementation of quality control processes for CRGO steel production, ensuring that products meet all technical and customer specifications.
  • Ensure adherence to established quality standards throughout the production process, from raw material inspection to finished product testing.
  • Supervise product sampling, inspection, and testing to verify compliance with industry standards (e.g., ASTM, JIS).
  • Conduct detailed inspections and assessments of CRGO coils, sheets, and electrical steel to identify any defects or deviations from quality standards.
  • Process Improvement & Optimization:
  • Collaborate with production teams to analyze and resolve quality issues, identifying root causes and implementing corrective actions.
  • Lead initiatives for continuous improvement in quality control procedures and reduce defects or non-conformance.
  • Implement best practices and introduce advanced quality control tools and techniques such as SPC (Statistical Process Control), root cause analysis, and FMEA (Failure Mode and Effects Analysis).
  • Team Leadership & Training:
  • Lead and guide a team of quality control engineers and technicians in conducting inspections, tests, and audits.
  • Provide training to QC team members on quality standards, testing methods, and industry regulations.
  • Develop and conduct internal audits to ensure adherence to quality standards and regulatory requirements.
  • Documentation & Reporting:
  • Maintain accurate and up-to-date quality control records and documentation for both internal audits and external customer requirements.
  • Prepare regular quality reports, including inspection results, defect trends, and analysis of product quality, for senior management and relevant departments.
  • Track key performance indicators (KPIs) for product quality, such as yield, scrap rates, and defect rates, and suggest improvement actions as needed.
  • Supplier & Customer Communication:
  • Interact with suppliers to ensure the quality of raw materials meets the specifications required for CRGO steel production.
  • Address customer complaints or quality issues, working with relevant departments to investigate and resolve concerns in a timely manner.
  • Assist the Sales and Customer Support teams by providing technical expertise related to product quality and performance.
  • Compliance & Standards:
  • Ensure all quality control activities comply with industry standards, regulatory guidelines, and environmental regulations.
  • Keep up to date with changes in quality standards, testing methods, and regulations in the steel industry and related sectors.
  • Participate in audits (internal and external) to ensure that the CRGO plant remains compliant with relevant certifications and standards (e.g., ISO 9001, TS16949).
  • Product Testing and Calibration:
  • Oversee and execute testing procedures for the mechanical, electrical, and physical properties of CRGO steel, including magnetic properties, thickness, and surface finish.
  • Ensure that testing equipment is calibrated and maintained to meet accuracy standards.
  • Conduct tests on product samples and interpret results to identify any potential non-conformities.

Qualifications

  • Education: A bachelors degree in Engineering (Metallurgical, Mechanical, Electrical, or Material Science Engineering) or a related field. A masters degree or certifications in quality management (e.g., Six Sigma, ISO 9001) is an advantage.
  • Experience: Minimum of 5-8 years of experience in quality control or quality assurance, with at least 2-3 years in a senior or supervisory role within the steel industry, ideally in a CRGO steel plant or similar manufacturing environment.
  • Skills:
  • In-depth knowledge of quality control methodologies, inspection techniques, and standards in steel manufacturing.
  • Expertise in testing and analysis techniques specific to CRGO steel (e.g., magnetic property testing, surface finish inspections).
  • Strong problem-solving skills, including experience with root cause analysis and corrective/preventive actions.
  • Familiarity with industry-standard testing equipment and software for quality control processes.
  • Ability to read and interpret technical drawings, specifications, and test reports.
  • Strong leadership, communication, and team management skills

Skills: management,steel,quality assurance,leadership,statistical process control (spc),surface finish inspections,failure mode and effects analysis (fmea),root cause analysis,communication,magnetic property testing,regulations,quality control methodologies,product quality,quality control,inspection techniques,team management,testing and analysis techniques

Skills

Quality AssuranceTesting

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