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Job Description
JE – Front End (Mechanical)
Position Overview
As the Junior Engineer – Front End, you’re a key member of the Shift Operations Team, reporting to the Shift Manager. You willcontribute to the success of Ball by contributing for smooth operation and maintenance of Bodymakers, Trimmers, Cuppers and other front end Equipment in can making line. You will have to work safely and produce quality product in the front End. You will have to strive hard to achieve area KPI’s through active participation and teamwork and will work actively in improvement activities, TPM, 5’s activities in the area. You will have to play key role in size changeovers and achieve best in class changeover time in the front end.
Your Key Responsibilities Include
- Responsible of Operation of Front end equipment. He will ensure the front end Machines are utilized and operated to their optimum speed and efficiency.
- Conducts Safety checks in Cuppers and Bodymakers within first two hours of start of shift and logs down findings and corrective actions.
- Conducts Operation / Maintenance checks in the front-end and takes corrective actions on time. If any support is needed, he will discuss with area leader and completes the corrective actions. Update machine log books, Note down the corrective action taken in the shift.
- Ensure the cans produced in front end meet all quality specification. Does the Quality checks takes corrective actions on time for any deviation. Responsible for CCP- Sliver in Trimmers. Follows proper procedure / measures in his shift to control the CCP.
- Maintains Front End area and Equipment in accordance with housekeeping and hygiene standard. Maintains Housekeeping during shift hours and handovers the shift with good housekeeping.
- Responsible for front end area spoilage target. Addresses the spoilage concerns (tipped cans / Jams / frequent start-stop) and take swift action to get the abnormal condition back on track.
- Responsible for tool usage in bodymakers. Polishes / crosshatches bodymaker tooling as per schedule.
- Responsible for short can rate in bodymakers. Checks the process parameters (Cup quality, Cup lube level, Tramp oil level, coolant concentration, Coolant temperature) are within specification.
- Executes coil changes. Cleans die set / cupper and maintains on periodical basis.
- Utilize the opportunities (Standby time, lable change time or any other natural downtime) and does Corrective maintenance activity in Bodymakers and cuppers (such as filter change, Stripper change and seal changes) as planned / requested by team leader.
- Safety: Near miss reporting. Participates in Behavior based safety (BBS). Attends all safety trainings. Follows department and plant safe practices. Uses proper tools in his work and maintains / stores them safely.
- Works closely with engineering team and supports the Maintenance and up-keeping of front end equipment.
- Understand solid waste management system. Ensure all the waste generated in the area are segregated / handles and disposed-off according to the system.
- Beginning of shift take the handover from the outgoing shift team member, understand the issues in the area, actions taken. Discuss with team leader and plan for the day. Ensure to receive the area with proper housekeeping, all scrap bin cleared and scrap is counted.
- Actively participate in companies Continuous Improvement initiatives e.g. Lean Manufacturing, Six Sigma, SMED, 5S, ISO, etc. Conduct lean manufacturing activities and participate in audits as per company requirements. Attend area team meetings on periodical basis. Drives area improvement agenda based on meeting outcomes.
- Gain Knowledge and experience in Bodymaker and trimmer periodic maintenance. Support engineering resources for periodic maintenance. Gain Knowledge and experience in audit and alignment of Bodymakers. Support engineering resources for periodic maintenance.
- Work closely with engineering resources for changeover activities. Gain knowledge and experience in die set change / Bodymaker changeover, trimmer changeovers.
- Responsible for hydraulic oil consumption in the front end in his shift. Changes ram seals / pushrod seals as requested by team leader.
- Responsible for corrective Maintenance on front end during his shift, Repair / maintain the equipment and get back in operation with least possible downtime as requested by team leader.
- Gives input for consumables, machine spares and tools consumption to team leader and help achieve maintenance spending target.
Qualification And Experience Required
Diploma in Mechanical engineering (8)
- 3 Years Operation / maintenance experience in manufacturing background in a high speed, high volume continuous process plant with hydraulic and Mechanical presses. Example automotive ancillary producing body parts.
- Hands on experience in maintenance / alignment / set up / trouble shooting of Gearboxes, Complex assemblies, Hydraulic Circuits, Heavy duty mechanical power press and similar imported Equipment using specialized tools and tackles.
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- Experience in machine shop, lathe, Milling, surface Grinding.
- 3 to 4 Years Tool and Die making / Millwright experience in an automobile ancillary / die manufacturing.
- Experience in CNC Machine programming, CNC Grinding machines.
- Successful track record in mechanical tool room work and mechanical maintenance.
- Must be able to work shifts and able to work extended hours on occasions when required.
- Computer literacy and the ability to generate reports. Ability to read, understand and develop engineering drawings.
- Analytical skills to interpret numerical data.
- Working knowledge of Health and Safety work practises.
English.
Local languages.
Ball Corporation is an Equal Opportunity Employer. We actively encourage applications from everybody, regardless of gender, age, ethnicity, faith, ability, or orientation.
When you join Ball you belong to a team of over 21,000 members worldwide. Our products range from infinitely recyclable aluminum cans, cups to aerosol bottles that enable our customers to contribute to a better world.
Each of us has a deep commitment to diversity and inclusion which is the foundation of our culture of belonging. Everyone at Ball is making a difference by doing what we love. Because what we create may change, but what we will always make is a difference.
Please note the advertised job title might vary from the job title on the contract due to local job title structure and global HR systems.
No agencies please.
Skills
DevelopmentMaintenanceIf an employer asks you to pay any kind of fee, please notify us immediately. Jobaaj does not charge any fee from the applicants and we do not allow other companies also to do so.
About Company
The well-rounded Ball Corporation pitches packaging to companies producing food, beverage, and household goods. Food and beverage packaging includes steel cans and aluminum slugs. Ball's packaging revenue derives primarily from long-term contracts with a relatively few customers, such as SABMiller and bottlers of Pepsi-Cola and Coca-Cola brands in Argentina, Brazil, China, Europe, and North America. Ball Aerospace & Technologies manufactures an array of defense systems, from remote-sensing satellites to telescopes, surveillance, and antenna and video devices, as well as provides systems engineering services. The Department of Defense, NASA, and their prime contractors, represent 90% of this segment's sales.
Ball Corporation supplies innovative, sustainable aluminum packaging solutions for beverage, personal care and household products customers, as well as aerospace and other technologies and services to commercial and governmental customers. Founded in 1880, the company employs more than 21,500 people worldwide. Ball Corporation stock is traded on the New York Stock Exchange under the ticker symbol BLL.
Proud of our rich history, we recognize the whole of our company is greater than the sum of its parts. Most importantly, we believe in our people, our culture and our ability to deliver value to all our stakeholders. We embrace diversity and foster inclusivity because we are “One Ball,” valuing:
- Uncompromising Integrity
- Being Close to Our Customers
- Behaving Like Owners
- Focusing on Attention to Detail
- Being Innovative
Important dates & deadlines?
Application Deadline
08 Jul 24, 12:09 PM IST
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