Junior Quality Engineer

• Job Title: Junior Engineer- Quality
• Company: BD Industries
• Location: Dewas Madhya Pradesh
• Employment Type: Full-time in office

About- BD Industries BDI Group (of companies) is an ISO 9001, ISO 14001 and ISO 45001 certified organization manufacturing plastic products in Mumbai since over 35 years. We manufacture over 500 products and cater to 8 different industries including custom rotational moulding. We are vendors to leading automotive companies for fuels tanks, in-cab parts, fenders, roof tops, ad blue tanks etc. BDI also manufactures various kinds of road barriers and other allied products for the safety industry. For material handling products we manufacture the entire range of plastic pallets (with foam/ without foam/with steel reinforcement). Dustbins, Twin bins, Garbage Chutes, Hospital furniture are some of the other products BDI does. Our speciality lies in custom moulding and developing newer concepts and products right from the sketch off a napkin. With 5 plants in western, northern and southern India, BDI is well poised to serve customers PAN India.

• Job Summary
• The Junior Engineer – QA in the Rotomoulding Industry is responsible for ensuring product quality throughout incoming,
• in-process, and final inspection stages. The role focuses on maintaining quality standards, reducing defects, handling
• customer complaints, supporting OEM audits, and implementing corrective and preventive actions (CAPA). The engineer
• works closely with production, maintenance, and customer teams to ensure consistent product quality and customer
• satisfaction.
• Key Responsibilities
• In-Process & Final Quality Control
•  Monitor in-process quality checks during roto moulding operations.
•  Perform dimensional, visual, leak, wall thickness, and fitment inspections.
•  Ensure product quality compliance as per customer drawings and specifications.
•  Verify first-off, patrol inspection, and final inspection activities.
•  Control rejection, rework, and non-conforming products.
• Incoming Quality Inspection
•  Inspect incoming raw materials such as polymer powder, inserts, fittings, caps, and bought-out parts.
•  Ensure supplier quality compliance as per approved standards.
•  Coordinate supplier quality improvement actions where required.
• Customer Complaint Handling
•  Attend customer complaints related to leakage, fitment issues, cracks, warpage, dimensional variation, etc.
•  Perform root cause analysis using Why-Why Analysis, Fishbone, and 8D methodology.
•  Prepare and submit CAPA / 8D reports to customers within defined timelines.
•  Coordinate with internal teams for permanent corrective action implementation.
• OEM / Customer Audit Compliance
•  Support customer audits such as JCB, John Deere, Mahindra, CNH, and other OEM audits.
•  Ensure readiness of audit documents, process controls, and traceability records.
•  Maintain compliance with customer-specific requirements and standards.
• Quality Documentation
•  Maintain inspection reports, PDI records, rejection reports, calibration records, and audit documents.
•  Ensure control plans, SOPs, PFMEA, process sheets, and check sheets are updated.
•  Maintain traceability and quality records as per ISO and OEM requirements.
• Continuous Improvement
•  Analyze rejection trends and drive reduction projects.
•  Support Kaizen, Poka-Yoke, and process improvement initiatives.
•  Monitor COPQ, QPPM, and customer PPM performance.
•  Participate in quality review meetings and management reporting.
• Safety & 5S
•  Ensure quality lab and inspection areas follow 5S standards.
•  Support safe handling of inspection tools and testing equipment.
•  Maintain discipline and compliance with plant safety procedures.
• Required Skills
•  Strong knowledge of QA processes in rotomoulding/plastic manufacturing
•  Understanding of leak testing, dimensional inspection, and visual quality checks
•  Knowledge of quality tools: 7 QC Tools, CAPA, 8D, Why-Why, Fishbone, SPC
•  Experience in customer complaint handling and audit preparation
•  Familiarity with OEM audit systems and customer expectations
•  Good communication and reporting skills
•  Working knowledge of MS Excel, PPT, and quality documentation
• Preferred Competencies
•  Experience in fuel tank manufacturing, automotive plastic parts, or blow/roto moulding industry
•  Exposure to OEM customers like JCB, John Deere, Mahindra, TAFE, CNH
•  Knowledge of ISO 9001 / IATF documentation systems
•  Understanding of polymer material behaviour and process-related defects
• KPI / Performance Indicators
•  Customer complaint reduction
•  CAPA closure effectiveness
•  Rejection and rework reduction
•  QPPM / PPM improvement
•  COPQ reduction
•  Audit compliance score
•  Supplier quality performance
•  On-time 8D report submission