Maintenance Manager

Job Title: Maintenance Manager – Plant Maintenance

Company: Dlyft India Pvt Ltd

Location: Rohtak, Haryana

Department: Maintenance

Reports To: Plant Head

Salary: As per industry standards

Position Overview

Dlyft India is looking for an experienced Maintenance Manager to lead preventive, predictive, and breakdown maintenance activities across the manufacturing plant. The ideal candidate should have strong expertise in both mechanical and electrical maintenance of CNC and fabrication equipment, utilities, and plant infrastructure. Candidates with experience in industrial robots will be preferred.

Key Responsibilities

• Plan, organize, and monitor preventive, predictive, and breakdown maintenance activities.
• Ensure maximum machine uptime and minimum production downtime.
• Maintain and troubleshoot CNC, VMC, cutting, grinding, bending, and fabrication machines.
• Oversee maintenance of air compressors, power panels, gear systems, motors, drives, and electrical equipment.
• Diagnose and resolve mechanical, electrical, hydraulic, and pneumatic failures.
• Coordinate maintenance schedules with Production and Quality departments.
• Lead a team of maintenance technicians and electricians.
• Maintain critical spare parts inventory and coordinate procurement requirements.
• Ensure compliance with safety standards, electrical regulations, and preventive maintenance procedures.
• Monitor machine performance and implement continuous improvement initiatives.
• Maintain maintenance records, machine history, breakdown reports, and equipment documentation.
• Support installation, commissioning, relocation, and commissioning of new machinery.
• Ensure proper calibration and servicing of plant utilities and equipment.
• Drive TPM, 5S, Kaizen, and root cause analysis for recurring equipment failures.
• Train maintenance staff on troubleshooting techniques and safe maintenance practices.

Required Skills & Technical Knowledge

• Strong knowledge of mechanical and electrical maintenance.
• Hands-on experience with:
• CNC Machines
• VMC Machines
• Cutting Machines
• Grinding Machines
• Bending Machines
• Air Compressors
• Hydraulic & Pneumatic Systems
• Gearboxes, Motors, Bearings, Couplings
• Electrical Control Panels and Power Distribution Panels
• Knowledge of PLC-based machines and industrial automation.
• Ability to read electrical drawings, machine manuals, and mechanical drawings.
• Experience with preventive and predictive maintenance systems.
• Strong troubleshooting and root cause analysis skills.
• Computer proficiency in MS Excel and maintenance documentation.

Preferred

• Experience with industrial robots (Yaskawa, OTC, etc.).
• Experience in manufacturing industries such as sheet metal, fabrication, bicycle, automotive, engineering, or heavy manufacturing.

Qualifications

• Diploma / B.Tech / B.E. in Mechanical Engineering, Electrical Engineering, Mechatronics, or a related field.
• Additional certifications in PLC, industrial automation, or TPM will be an advantage.

Experience

• Minimum 7 years of experience in plant maintenance within a manufacturing environment.
• At least 3 years in a supervisory or managerial role.

Key Performance Indicators (KPIs)

• Machine uptime above 95%.
• Reduction in machine breakdowns and downtime.
• Preventive maintenance compliance above 98%.
• Mean Time to Repair (MTTR) reduction.
• Mean Time Between Failures (MTBF) improvement.
• Maintenance cost optimization.
• Zero major safety incidents related to maintenance.
• Availability of critical spare parts.
• Timely completion of maintenance schedules.
• Successful implementation of TPM and continuous improvement initiatives.

Why Join Dlyft India

• Opportunity to work with a fast-growing manufacturing company.
• Exposure to advanced manufacturing equipment and automation.
• Performance-driven work culture with career growth opportunities.
• Opportunity to lead maintenance operations and drive operational excellence.