Posted: 3 years ago
Posted: 3 years ago
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Job Description
Job description:
- Inspection of WELD SPOTS USING ULTRASONIC TESTING MACHINE
- Inspection of projection welded area & TLD Teardown lab.
- FML approval by checking part on checking fixture & recording the data (First piece & CF inspection - FML),
- Filing of all records & retain as per standard requirement
- Red Rabbit test
- Parts sending for CMM & collection from CMM, Verification of CMM report & action plan with closure status,
- FMB parts inspection & readiness for dispatch
- Station wise Spill detection audit & tracking
- Daily verification of customer complaint actions status & verification of critical checkpoints
- CFT member for Root cause analysis of nok points, data attendance & Attending QRQC meeting
- Verification of rejection at line & ensuring same with rejection bin
- Verification of rejection at GP12 & ensuring same with rejection bin
- Internal problem log sheet preparation found at line & GP12 area with actions closure status
- Preparation of quality alert, one pager, mail reading, other document updating
- Initiation of containment action for customer complaints & close loop - inside GAI
- Improvement activity for reduction of rework, rejection, cost saving, product quality, ergonomic &
- nonvalue added activities.
- Verification for availability of clamping sequence sheet, sealant application sheet, MAG weld seam position & sequence sheet, Spot welding sequence sheet
- Change management control at respective line.
- Process audit & closure of open points
- product audit & closure of open points
- Layout inspection & closure of open points
- Checking fixture audit & closure of open points
- Sample preparation & tracking till dispatch to customer with identification
- Ensure parts sent for TLD Teardown, CMM & TLD MAG inspection & review of report with closure of open points
- Implementation of best practises, horizontal deployment & lessons learnt.
- Reference sample, master sample preparation & display at respective line
- Verification of calibration stickers on gauges, instruments, checking fixture, reference samples, red rabbits, sealant samples, master samples
- Updating of master samples with checking fixture report, CMM report, calibration stickers
- Updating of Sealant samples with calibration stickers
- Display Sample preparation with identification tag
- Spot sequence marking on the part & to be displayed at TLD room & respective station.
- Verification ZSB TLD Teardown check sheets
- Preparation of projection welding check sheets & control plan
- Verification NB ZSB spot no. sample & display at TLD room
- Verification NB ZSB spot no. sample & display at respective station
- Shift start meeting & shift handover reporting within team.
- Previous shift issue review & monitoring
- Quality dashboard updating, Verification for 4M Change with action plan, Dispatch area audit.
- Customer complaint attending & sweep away at all locations & close loop with customer
- Customer complaint log sheet preparation & tracking, one pager preparation
- Verification of Customer complaint actions status at respective line at Gestamp & verification of critical checkpoints
- Verification of deviation points at customer line.
- Feedback to GAI on fitment issues observed at SAVW Line
- Change management control at customer line.
- Sample tracking & communication to customer with identification
- Witness customer builds & feedback to GAI on FTR, rework samples
- part providing for crash test after UT testing with identification & close looping
Skills
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About Company
Gestamp is a leading global automotive supplier specializing in the design, development, and manufacturing of highly engineered metal components and structural automotive parts.
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