Quality Auditor - Weld Shop

Education

: DME / B.E. or related qualification The employees who are not DME / B.E. but have required competencies and skills as described below, and are confident of carrying out responsibilities of position and delivering the results are welcome to apply.

Experience

: Experience in weld shop 6-8 Yrs. welding inspection and defect knowledge, checking fixture inspection , Demonstrable MS office ability, hand-ON experience in SAP, Good leadership quality , Expertise in Problem solving tools & 7QC Tools, VW standard interpretation & implementation, Expertise in Chassis & BIW parts, GD&T knowledge & vehicle integration knowledge.

Required training:

• : Once appointed to the role

• APQP of stamping & Welding parts (GPCS & Team Center)
• VT1 & VT2 for welding processes
• Sound knowledge of CMM report, CMM Report interpretation & analysis
• Part qualification according to VW Group Standard (QPNI)
• TLD Report interpretation & analysis
• VDA 6.3, 6.5
• Fitment analysis, FMK

Job Purpose/Objectives:

• To assure & control quality of Finished goods as per CSR
• To ensure safety and focussing on improving Part quality and reducing rejection and rework, reduce customer complaints, customer satisfaction.
• To monitor the line functioning and co-ordination between the lines Quality Auditors, Production Team Leaders, Logistic Team and Maintenance team to get desired output
• Work in adherence to the departmental procedures to achieve best in class service and maintain company quality procedure.
• Should be able to handle customer complaints & provide suitable solutions
• Should have sound knowledge of TLD, QMS, TLD, Process/Product Audit & Product Safety
• To achieve & maintain “A” rating in process audit.
• To assure & control new development, Project quality & milestone closure with documents

Job Responsibilities and Major Activities/Tasks:

• To lead the team of Quality auditor and team leaders achieving the set Quality target.
• To always ensure all operator personnel wear appropriate PPE and observe health and safety and environmental requirements.
• Should be handle shift independently, shift manpower planning & overall responsible for Quality in respective shift for Chassis & BIW parts.
• Responsible for chronic issue resolution using six sigma tool & warranty analysis
• Responsible for root cause analysis using effective 7QC tools & Demonstrate Problem solving methodology with closure.
• Verification of weld teaching & fixture adjustment records along with process parameter.
• Responsible for calibration of checking fixtures/gauges/instruments, review of new checking fixture & gauge concept along with customer.
• Should be able to guide/support/encourage the people for achieving quality targets & completing the task given by the management.
• Responsible for Monthly quality reporting, cost reduction initiative (Direct & Indirect) & Continual Improvement projects.
• To ensure that the TNI & overall performance of his people and review on regular frequency
• Manage issue of customer complaints and coordinate all activities with help of Customer support team & plant department team.
• Accountable for deciding when to allow intervention to the production process working with maintenance / process techs / production etc.
• To ensure that production is made to the production plan in quality, quantity and priority calling upon the services of support functions to ensure this happens.
• To perform APQP activities in product development phase
• To manage quality of daily production batches as per approved level
• To ensure & maintain process capability of product and processes
• To improve quality of product with respect to time, dimensional, weld quality.
• To perform internal IATF Audit, process audit, Product audit & layout audit as per audit plan
• To prepare for external certification agency for IATF certification and sustenance
• To deal with customer process auditor for VDA 6.3 audit & VDA 6.5 audit
• Customer Complaints attending, Complaint communication to all Dept & blocking of parts, Customer complaint Analyses, one pager Report & containment Details sharing.
• Attending Morning meeting, QRQC Meeting & other meetings as planned
• To perform self-assessment of TLD audit.
• To improve the process to achieve targeted COPQ
• To monitor daily check sheets and LPA reports
• To maintain 5’s at workplace & QMS documents as per processes
• To provide training to quality & production team members for product & processes

Key Deliverables/objectives & KPI’s/PI’s

• To maintain the KPM & PPM as per the target
• To reduce COPQ
• To complete audits on-time & achieve targeted results
• To maintain & improve product quality in dimensional & welding as per compared to respective part Beon.

Major Competencies/General Skill Areas

• Previous experience with similar type of industry.
• Good understanding of all IATF, VDA 6.3 & 6.5
• Good understanding of TLD, PSCR & customer standards
• Good analytical & problem solving skills
• Hands on experience for customer complaint handing

Inter-personal skills (Behaviour):

• Should possess good QMS skills & process capability skills.

• Ensure that standards are maintained dealing with the general health and safety of the workforce.
• Able to work unsupervised, Ability to use own initiative
• Self-motivated & task oriented

Authorities:

• Can stop production for dimensional issues, TLD failures & fitment issues
• Can give rating in internal process audits
• Can report SC & CC failures to management
• Can stop production if QMS, customer standard & deviation in processes by informing to Quality authority