Maintenance Manager

Basic Function

• To ensure that site Maintenance activities in Sinnar plant comply with current and future legal and regulatory requirements and with Lyondellbasell policies and procedures.
• To have strong sense in HSE and comply with Site HSE procedure.
• To have strong awareness in 5S.
• He needs to enhance his ability in PCMA technology in the equipment and facility continuously and train the maintenance technician.

RESPONSIBILITIES AND ACCOUNTABILITIES:

1. Ensure all maintenance activities are carried out according to the company’s HSE policy and procedures and within Indian legislation
2. Ensure that all maintenance activities are carried out at maximum efficiency, promote improvement in work practices led to better HSE performance, quality and achieved the maintenance KPI’s
3. Develop and implement a Preventive Maintenance Plan and Predictive Maintenance plan for related equipment
4. Maintain records and documentation for equipment, spare parts and performance records necessary to keep the plant performance at a high level
5. Provide technical support to solve the Equipment Emergency fault and organize the technicians to analysis and find out the root cause of the failure.
6. Provide constructive idea and solution to the related equipment with its hidden design flaws, influence of the production efficiency and HSE issues.Provide technical support to solve the Equipment Emergency fault and organize the technicians to analysis and find out the root cause of the failure.
7. Ensure that relevant equipment inspections / calibrations required by the company’s quality, safety and environmental procedures and Indian legislations are completed on time.
8. New project and equipment introduced follow-ups closely and make the mechanical acceptance go smoothly and effectively. 
9. Maintenance Cost manage and follow-up under budget. Continuously improve production process and facilities to meet EHS requirement, enhance productivity and reduce production cost.
10. OE and GAIS procedure and standard are maintained in a high level
11. Train the staff  in routine maintenance and production tasks
12. Maintain documentation to comply with the  IATF 16949:2016,EMS 14001, certification process and also manage the certification audits
13.  

Education:

 Bachelor Degree or Diploma  in Mechanical or Electrical Engineering .

Work Experience:

1. Minimum of 15 years experiences in multinational/ company, preferably in the Manufacturing in Chemical / Engineering or Advanced Polymers industry.
2. Be familiar with PLC and DRIVE operation. Be familiar with mechanical automation, electrical diagram, UPS and LED touch panel maintenance and operation.
3. Hands on Experience on AC drives Siemens PLC and Automation.
4. Good knowledge of Utilities and Lab Equipment’s.
5. Hands on Experience on Maintenance of Electrical part for Extruder machinery and feeders, pelletizing system, conveying system, accessories.

Critical Competencies/Behaviors:

1. Strong working knowledge of reliability concepts (such as defect elimination, reliability-centered maintenance, root-cause failure analysis, failure mode and effect analysis, etc.) is necessary
2. Must have a teamwork-orientation to work well with all parts of the organization.
3. Ability to coach and mentor junior engineers/technicians and maintenance leadership in the principles of defect elimination and ongoing predictive and preventive maintenance of facilities.
4. Knowledge of industrial and corporate codes and standards.
5. Work planning, scheduling experience.
6. Familiarity and understanding of quality requirements.
7. Experienced with rotating process equipment, power transmission, and electrics.
8. Experienced with maintenance equipment, instrument calibration equipment.
9. Physical and Mental Health: He should be Physically and Mentally fit to perform his job responsibilities.
10. Color Blindness: He should not have color blindness.
11. Height Phobia: He should not have Height Phobia
12. Hand on experience QMS IATF 16949
13. Hand on experience QMS 14001 Environment Management System
14. Basic Knowledge of PLC and AC drives VFD.
15. Knowledge of SAP maintenance module
16.  know how for Total Preventive Maintenance TPM

Competencies