Maintenance Shift Incharge (Paint)

JD for Maintenance Shift Incharge (Paint)

Location - Kharkhoda

Experience - 7-14 Years

Education - Diploma in Mechanical/Electrical

Designation - SE/AM

Job Responsibilities

• .Lead a team of technicians and electricians during the shift.
• .Ensure smooth shift handover with proper communication of pending issues and work done.
• .Attend daily production-maintenance coordination meetings and align maintenance activities accordingly.
• .Immediate response to breakdowns across paint shop zones: PT/ED, spray booths, robots, ovens sludge systems, conveyors, etc.
• .Troubleshoot mechanical, electrical, hydraulic, and pneumatic issues.
• .Coordinate with production to minimize downtime and maintain takt time.
• .Ensure proper logging of breakdowns in SAP.
• .Ensure adherence to daily/weekly/monthly PM schedules.
• .Monitor equipment health and performance using IoT/SCADA/sensor data (fan currents, pressures, temperatures, etc.).
• .Support implementation of predictive techniques like vibration analysis, thermal imaging, sludge monitoring, etc.

.Maintain critical systems like: PT/ED tanks and circulation systems, Paint robots (e.g. Yaskawa,) Sludge systems (pumps, skimmers, chemical dosing) Air handling units, ovens, chillers, heat exchangers Fire safety and exhaust systems MES/SCADA/instrumentation systems

• .Monitor and maintain paint shop utilities: compressed air, chilled water, DI water, exhaust, and VOC systems.
• .Support ETP, STP, and hazardous waste handling procedures where applicable.
• .Ensure adherence to environment norms (VOC levels, effluent management, etc.).
• .Ensure availability and optimum usage of critical spares and consumables.
• .Report low stock and raise requisitions where necessary.
• .Enforce strict adherence to safety protocols in high-risk zones (booths, ovens, tanks).
• .Conduct toolbox talks and safety audits.
• .Ensure LOTO compliance during maintenance activities.
• .Maintain shift-wise reports of breakdowns, maintenance done, downtime, spares used, etc.
• .Update CMMS/SAP systems regularly.
• .Highlight chronic issues and assist in root cause analysis (RCA) and corrective action planning.

Functional/Technical:

• .Deep knowledge of paint shop process equipment and layout.
• .Hands-on experience with paint robots, circulation systems, ovens, AHUs, and sludge treatment systems.
• .Proficiency in breakdown analysis and digital maintenance systems (SAP PM, Infor, etc.).
• .Strong knowledge of pneumatics, hydraulics, Mitsubishi PLCs, Servo drives,VFDFriction drives system, Conveyors
• .Familiarity with Digitalization, Predictive Maintenance techniques, 5S, and Lean Maintenance
• .Experience with robots (FANUC, Yaskawa, etc.) and vision systems is a plus
• .Good communication and shift coordination ability