Process Planning, New Weld Line & New Model Development Work

Hiring Level: AM / DM

Job Title: Process Planning, New Weld Line & New Model Development Work

Job Location: Gujarat/Kharkhoda/Gurgaon/Manesar

Education Required:Diploma| B.Tech

Experience Required:9 - 16| 2.6 - 7 Years

:

. Experience of Product DMU (Digital Mock-up) / BIW structure andidentify Concerns regarding Manufacturability, Joining (weld spots, sealer, studs & bolts), Datums study for jigs/equipment reuse.Define Tolerance & Matching quality fit and finish.

. Preparation of Weld line process plan based on Engineering and Production BOM (Bill of Material). Developing jig planning sheets & tack spots planning.

. Preparation of Weld Line specification (Line Concepts, Layout, Cycle time & Man/Machine Utilization) for new model Introduction.

. Planning for Material space, trolleys, supply of material to line side & material handling equipment.

. Procurement (RFQ and spec making) of weld Jigs/Equipmentbased on technical specification and based on Procurement procedures.

. Knowledge and exposure in Design approvals, Gun study, Robot payload checking, hand stress analysis, line Poka-Yoke etc.

. Buy off of weld lines, mechanical, electrical installation, audit robot programs, line trials for product validation in coordination with other departments.

. SOP & Ramp up support, line productivity & efficiency improvement.

. Cost down related & Kaizen approach in working welding line solutions.

Technical/ Functional:

. Knowledge of Welding process, Gun study, layout optimization, spot planning, JPS

. Detailed Knowledge of Weld Body structure, should be well versed with 2D Drawings. Exposure to 3DJig design would be preferred.

. Hands on experience of different trials during new model development

. Experience on different software - MS Office, Auto CAD, Uni-graphics & simulation software like RobCAD, PD/PS, OLP (Fanuc robot) & Virtual simulationetc.

. CAE analysis mechanical structures - Robot gripper, swing jig/fixture, pedestal etc.

. Robot teaching experience (Fanuc/Kawasaki make) - Spot welding, Handling, Sealing etc.

. Basic knowledge of Pneumatic & Hydraulics, Auto Weld Line operation

Behavioral:

. Target oriented, Good Analytical Skills, Excellent interpersonal, communication & presentation skills, Team player with Networking skills etc.

. Have an inclination to go into details of each task at hand, have exposure to 5 why, 3G, 3K analysis.