Head - Foundry Operations - Manufacturing

Position Details:

Position: Head - Foundry Operations

Location: Bangalore

Experience: 20+ years of experience in foundry or casting operations (Steel & Bronze), with at least 5 - 7 years in senior leadership roles managing engineering, manufacturing, and distribution operations in an industrial environment.

Job Responsibilities:

• Lead all foundry manufacturing activities including bronze impeller production using both machine core and hand core processes, ensuring consistent quality, on-time delivery, and cost efficiency.
• Provide strategic direction and operational oversight for the transition from bronze to stainless steel casting capabilities by conducting feasibility studies, process development, and qualification activities.
• Drive achievement of key performance metrics including safety, quality, delivery, cost, and productivity targets across all production areas including sustainability initiatives that reduce waste, energy consumption, and environmental impact.
• Support and lead the automation transformation roadmap for the foundry, identifying and implementing technologies that improve efficiency, quality, and capacity.
• Work with engineering teams to design, specify, and commission automated systems for core making, casting, finishing, and material handling processes.
• Lead continuous improvement initiatives using lean manufacturing principles and problem-solving methodologies.
• Support optimization of secondary supplier relationships for raw materials, consumables, tooling, and outsourced services.
• Work with supply chain teams to create and monitor inventory management plans that maintain 95% safety stock availability.
• Support the development of a highly skilled, engaged, and motivated workforce through effective talent management, training programs, and career development initiatives.
• Support the maintenance of world-class safety performance with a goal of zero incidents through robust safety management systems and continuous risk assessment.
• Support the development and management of annual operating budgets, capital investment plans, and financial forecasts for the foundry.

Key Skills and Requirements:

• Any Engineering or equivalent technical degree.
• Around 20 years of progressive experience in foundry or casting operations, with at least 5 - 7 years in senior leadership roles.
• Demonstrated knowledge of ferrous and non-ferrous casting processes, metallurgy principles, foundry equipment, and industry best practices.
• Proven track record of leading operational transformations, including automation implementation and material/process transitions.
• Experience managing multi-cultural teams and driving change in complex organizational environments. Knowledge of Indian labor laws, industrial regulations, policies, and procedures.
• Experience with lean manufacturing, Six Sigma, or other continuous improvement methodologies strongly preferred.
• Proficiency in Microsoft Office Suite and familiarity with ERP/MRP systems.
• Project management capabilities with experience leading capital projects and operational improvement initiatives.