Process Simulation Engineer

Process Simulation Engineer

Experience - 5 to 10 years

Location - Hyderabad & Ahmedabad

We are seeking a highly skilled Process Engineers to support clients in driving operational excellence, digital transformation, Oil movement, blending and performance improvement across refining operations. The ideal candidate will possess deep industry knowledge, hands-on experience in refinery processes, and the ability to lead strategic initiatives that enhance safety, reliability, margin, and efficiency.

Key Responsibilities:

• Assess current refinery operations, workflows, and KPIs to identify performance gaps and improvement opportunities
• Lead initiatives focused on production optimization, energy efficiency, turnaround planning, margin improvement, and reliability.
• Propose innovative solutions for operations management leveraging the latest industry trends and technologies.
• Facilitate collaborative workshops with client teams to gather requirements, assess solution feasibility, and define implementation roadmaps aligned with enterprise digital strategies
• Design and implement operations management solution including Operations Logbook, Task Management, Digital Operating Procedures, Operating Instructions, Digital Troubleshooting.
• Lead /Support end-to-end implementation of digital tools such as Operations Management Suite, Manufacturing Execution Systems (MES), Digital Operating Procedures (DOPs), and performance dashboards from requirements gatherings to deployment.
• Provide post implementation support, including troubleshooting and system optimization.
• Work closely with senior leadership, and functional teams to define performance objectives and accountability structures.

Qualifications and Skills:

• Bachelors or masters degree in chemical engineering, or equivalent
• 5 to 10 years of experience in refinery operations or operations consulting
• Proven experience in facilitating cross-functional collaboration and managing stakeholder expectations.
• Strong understanding of operating procedures, task management, and logbook compliance in process industries.
• Working knowledge of Operations Management Suites such as: Honeywell Forge OM, AVEVA Production management, Yokogawa OMS.
• Excellent communication and presentation skills, with the ability to convey complex data insights to non-technical audiences.
• Familiarity with advanced technologies such as AI/ML for predictive analytics.