Quality Engineer

Job Title: Quality Assurance / Quality Control (QA/QC) Engineer Transformers (EHV Transformer)

Experience Required: 2 to 3 Years

Location: Walunj MIDC

Department: Quality Assurance & Technical Compliance

Position Overview- We are seeking a detail-oriented and motivated Quality Engineer with 2 to 3 years of hands-on experience in the electrical manufacturing domain, specifically in transformer manufacturing. In this role, you will be responsible for ensuring the end-to-end quality of materials and products, spanning from incoming raw material inspections to in-process testing and final dispatch clearance. You will play a crucial role in maintaining regulatory compliance, reducing defect rates, and upholding customer satisfaction.Key Responsibilities1. Incoming Quality Control (IQC)

1. Inspect raw materials and components critical to transformer manufacturing (e.g., CRGO core steel, copper/aluminum windings, transformer oil, bushings, insulation pressboard, tanks, and radiators).

Verify supplier test certificates (TCs) against internal engineering drawings and international/national standards (IS, IEC, IEEE).

Raise Non-Conformance Reports (NCR) for materials failing to meet specifications and coordinate directly with procurement and suppliers for resolutions.

2. In-Process Quality Control (IPQC)

Monitor core-building, winding, insulation assembly, tanking, and final assembly stages to ensure strict adherence to standard operating procedures (SOPs).

Conduct stage-wise checks including winding resistance tests, turns ratio tests, insulation resistance (Megger) checks, and magnetic balance tests.

Supervise core-loss testing and verify dimension controls prior to tanking.

3. Final & Dispatch Quality Control (OQC)

Coordinate routing & routine tests on completely assembled transformers (e.g., No-Load/Load loss, dielectric tests, temperature rise tests, and high-voltage tests).

Perform pre-dispatch inspections (PDI), ensuring final aesthetics, paint thickness (DFT), nameplate details, and accessory compliance match client-approved drawings.

Prepare complete documentation packs including test reports, warranty certificates, and custom clearance documents for dispatch.

4. Quality Management & Continuous Improvement

Analyze internal failures and customer complaints using root-cause analysis tools (5-Why, Fishbone diagrams, 8D methodology).

Maintain quality metrics and update monthly dashboards for internal auditing purposes.

Participate actively in ISO 9001:2015 quality management system documentation and external audits.

Required Skills & Qualifications

Education: B.E. / B.Tech / Diploma in Electrical Engineering or related discipline.

Experience: 2-3 years in QA/QC functions specifically within a Transformer Manufacturing Unit (Power, Distribution, or Instrument Transformers).

Technical Knowledge:

Proficient in using electrical testing instruments (Megger, Micro-ohmmeter, Turn-ratio meters).

Familiarity with transformer-specific national and international standards (IS 2026, IEC 60076).

Clear understanding of core-clamping, winding techniques, and transformer oil filtration processes.

Soft Skills:

Strong problem-solving mindset and detail-oriented approach.

Effective communication skills to liaise with vendors, floor supervisors, and third-party inspectors (e.g., TUV, SGS, Power Grid inspectors).

Interested Can Share their cv on 7738648276