Automation Engineer

Key Responsibilities

• Should have Experience of 5+ years in the area of Instrumentation & Automation, Maintenance, trouble shooting, Preventive, Condition Monitoring of machinery used in PET fiber board/Wadding manufacturing process
• Should have some experience in handling & execution of projects, Installation and Commissioning of equipment
• Sound knowledge & Troubleshooting of Plant & Machinery he is exposed to in the current company
• Should have experience of Carding Machines, Cross lapper, high speed multi-needle machine Preventive & Breakdown maintenance.
• System Maintenance & Troubleshooting:
• Perform regular maintenance on automation systems, including instrumentation, control panels, and PLCs.
• Troubleshoot and resolve issues related to automation systems, sensors, and instrumentation to minimize downtime.
• Work with the maintenance team to ensure the efficient and safe operation of all automation systems.
• Process Optimization & Improvement:
• Monitor and analyze production data to identify areas for optimization in terms of speed, quality, and energy consumption.
• Implement process improvements through automation to increase productivity and reduce waste.
• Collaborate with production teams to suggest and implement technical improvements to manufacturing processes.
• Calibration & Quality Control:
• Ensure that all instrumentation is calibrated and functioning properly for accurate data collection and process control.
• Work with the quality control team to maintain product consistency and ensure adherence to quality standards.
• Implement automated testing and quality assurance procedures.
• Project Management:
• Manage automation projects, including budgeting, scheduling, and resource allocation.
• Coordinate with suppliers and vendors for procurement of automation components and systems.
• Supervise the installation, commissioning, and testing of new automation equipment.
• Documentation & Reporting:
• Maintain detailed records of system designs, configurations, calibrations, and maintenance activities.
• Prepare regular reports on system performance, maintenance activities, and any process improvements implemented.
• Ensure compliance with safety regulations and standards.
• Team Collaboration & Training:
• Provide technical support and training to operators and maintenance staff on automated systems and instrumentation.
• Collaborate with cross-functional teams, including production, engineering, and quality assurance, to meet operational goals.
• Stay updated on the latest advancements in textile automation technologies.
• Strong knowledge of PLC programming, SCADA systems, and process control systems.
• Familiarity with textile manufacturing processes and machinery.
• Strong troubleshooting, problem-solving, and analytical skills.
• Ability to manage projects and collaborate with cross-functional teams.
• Knowledge of industry safety standards and regulations.
• Excellent communication skills, both verbal and written.
• Should be conversant with Operation & Maintenance of all types of electrical Motors AC / DC / Servo Motors
• Should be conversant with Operation & Maintenance of PLC, HMI, SCADA, Servo Amplifier etc.,
• Should be able utilize all the resources in efficient manner
• Should be able communicate & get the work done from Supervisors & workmen reporting to him
• Should be conversant with the maintenance software, production / shop floor systems, relevant ERP or similar systems
• Active participation & provide support for plant & reliability improvement initiatives & projects
• Work towards improving plant reliability, efficiency, lower costs and improve product quality
• Stretching maintenance team by creating a learning, problem solving, improvement oriented environment / culture
• Resolving workflow bottle necks, work on low cost automation projects, set machine standards to achieve maximum productivity and reduce downtime
• Co-ordinating & Working cross-functionally with other plant teams like production, supply chain, quality and other stakeholders to improve overall manufacturing process, quality, cost control and productivity.
• Maintaining and documenting preventive and breakdown maintenance records, part changes and keeping track of the same

• Bachelors degree in Electrical Engineering, Electronics, Automation Engineering, or a related field.
• Proven experience in instrumentation and automation within the textile industry or a similar manufacturing environment.
• Local or should be ready to relocate near Factory / Umbergaon / Vapi