Assistant Manager - Maintenance

Department Icon Operations Maintenance & Support
85+ Applicants
Posted: 4 weeks ago
5-10 years
Gummidipoondi, Tamilnadu
work from office

Posted: 4 weeks ago
|
Applicants: 85+
Job Description
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Job Description

POSITION/ ROLE
Executive / AM Maintenance Injection Molding
LOCATION
Chennai Factory
DEPARTMENT/ DIVISION
UPBG / Manufacturing
GRADE
Exe / AM
EDUCATION
Diploma / B.E. / B.Tech (Mechanical / Electrical / Mechatronics)
EXPERIENCE (Years)
5–10 years in plant maintenance, Experience in injection moulding / plastics / RAC / HVAC / manufacturing environments
Position Overview
To ensure high uptime and efficiency of injection moulding machines through effective preventive maintenance, breakdown handling, and continuous improvement, supporting uninterrupted production.
ROLE
  • Preventive Maintenance
  • Plan and execute PM schedules for injection moulding machines and auxiliary equipment (chillers, dryers, loaders, mould temperature controllers)
  • Develop and maintain PM checklists, SOPs, and maintenance standards
  • Ensure adherence to PM plans to minimize unplanned downtime
  • Implement predictive maintenance practices for critical equipment
  • Breakdown Maintenance
  • Attend to machine breakdowns promptly and restore operations with minimal downtime
  • Perform root cause analysis (RCA) and implement corrective actions
  • Monitor and improve MTTR and equipment reliability
  • Ensure availability of critical spares and consumables
  • Injection Moulding Equipment Management
  • Maintain and troubleshoot injection moulding machines (hydraulic/electric)
  • Handle issues related to clamping, injection, hydraulics, heaters, and controls
  • Oversee maintenance of moulds, hot runners, and allied systems
  • Monitor KPIs such as MTBF, uptime, and breakdown frequency
  • Continuous Improvement
  • Drive TPM, Kaizen, and Lean initiatives for reliability improvement
  • Identify and implement cost reduction and energy-saving projects
  • Support cycle time improvement and machine efficiency enhancement
  • Safety & Compliance
  • Ensure adherence to plant safety standards and statutory requirements
  • Follow and enforce LOTO procedures and safe maintenance practices
  • Participate in safety audits, risk assessments, and incident investigations
  • Documentation & Reporting
  • Maintain records of PM activities, breakdown reports, and spare usage
  • Prepare daily/weekly/monthly maintenance MIS reports
  • Ensure proper documentation for audit compliance
  • Team Coordination
  • Supervise technicians and contract manpower
  • Coordinate with production, quality, and tooling teams
  • Liaise with OEMs and service vendors for maintenance support
  • Train operators on basic machine care and maintenance practices
Essential Attributes
  • Belt conveyor full maintenance
  • Silo material feeding system hands on experience
  • Ultrasonic welding process and machine maintenance
  • CFF balancing machine calibration and setting full knowledge
  • Injection molding machine machine full knowledge ( Hydraulic, Electrical, new mold trail setting)
DESIRED ATTRIBUTES
  • Ownership and accountability
  • Problem-solving mindset under pressure
  • Team collaboration and coordination
  • Continuous improvement orientation
OPERATIONAL REPORTING
Section Manager (Maintenance)
FUNCTIONAL REPORTING
Section Manager (Maintenance)

Skills

OperationsMaintenanceProduction

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About Company

Voltas Limited is an Indian multinational company providing engineering solutions, air conditioning and refrigeration products, and other products and services to various industries.

Important dates & deadlines?

Application Deadline

25 Sep 26, 05:29 PM IST

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