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Job Description
Executive / AM Maintenance Injection Molding
LOCATION
Chennai Factory
DEPARTMENT/ DIVISION
UPBG / Manufacturing
GRADE
Exe / AM
EDUCATION
Diploma / B.E. / B.Tech (Mechanical / Electrical / Mechatronics)
EXPERIENCE (Years)
5–10 years in plant maintenance, Experience in injection moulding / plastics / RAC / HVAC / manufacturing environments
Position Overview
To ensure high uptime and efficiency of injection moulding machines through effective preventive maintenance, breakdown handling, and continuous improvement, supporting uninterrupted production.
ROLE
- Preventive Maintenance
- Plan and execute PM schedules for injection moulding machines and auxiliary equipment (chillers, dryers, loaders, mould temperature controllers)
- Develop and maintain PM checklists, SOPs, and maintenance standards
- Ensure adherence to PM plans to minimize unplanned downtime
- Implement predictive maintenance practices for critical equipment
- Breakdown Maintenance
- Attend to machine breakdowns promptly and restore operations with minimal downtime
- Perform root cause analysis (RCA) and implement corrective actions
- Monitor and improve MTTR and equipment reliability
- Ensure availability of critical spares and consumables
- Injection Moulding Equipment Management
- Maintain and troubleshoot injection moulding machines (hydraulic/electric)
- Handle issues related to clamping, injection, hydraulics, heaters, and controls
- Oversee maintenance of moulds, hot runners, and allied systems
- Monitor KPIs such as MTBF, uptime, and breakdown frequency
- Continuous Improvement
- Drive TPM, Kaizen, and Lean initiatives for reliability improvement
- Identify and implement cost reduction and energy-saving projects
- Support cycle time improvement and machine efficiency enhancement
- Safety & Compliance
- Ensure adherence to plant safety standards and statutory requirements
- Follow and enforce LOTO procedures and safe maintenance practices
- Participate in safety audits, risk assessments, and incident investigations
- Documentation & Reporting
- Maintain records of PM activities, breakdown reports, and spare usage
- Prepare daily/weekly/monthly maintenance MIS reports
- Ensure proper documentation for audit compliance
- Team Coordination
- Supervise technicians and contract manpower
- Coordinate with production, quality, and tooling teams
- Liaise with OEMs and service vendors for maintenance support
- Train operators on basic machine care and maintenance practices
- Belt conveyor full maintenance
- Silo material feeding system hands on experience
- Ultrasonic welding process and machine maintenance
- CFF balancing machine calibration and setting full knowledge
- Injection molding machine machine full knowledge ( Hydraulic, Electrical, new mold trail setting)
- Ownership and accountability
- Problem-solving mindset under pressure
- Team collaboration and coordination
- Continuous improvement orientation
Section Manager (Maintenance)
FUNCTIONAL REPORTING
Section Manager (Maintenance)
Skills
OperationsMaintenanceProductionIf a job posting appears fraudulent, asks for payment, contains misleading information, or violates our guidelines, please report it immediately. Our team will review it promptly, Jobaaj does not charge any fee from the applicants.
About Company
Important dates & deadlines?
Application Deadline
25 Sep 26, 05:29 PM IST
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