Quality Engineer

Main responsibilities:

• Inspection of customer returned products.
• Identify Quality issues & parts requirements for overhauling of the product.
• Raise overhauling / rework order in ERP.
• Ensure First Piece / Setup Approval & Patrolling Inspection as per defined frequency.
• Conduct Process & PQE Gemba audit as per plan.
• Ensure MO closure to clear material from Quality wall.
• Ensure that all the process quality issues are managed through QRQC methodology.
• Ensure active participation in Line QRQC & Production QRQC. Verify the Lessons Learnt card generated and PFD/PFMEA/CP/WI updated as per applicability.
• Ensure that Design Standards are respected, Critical characteristics identified & defined in PFMEA & control plans are being respected.
• Perform Measurement System Analysis & Statistical Process Control Studies in line with agreed plans.
• Ensuring PCR validation & Internal FAI with closure of open points and standardise, PFD/PFMEA/C.P /WIS review and update.
• Ensure periodic review of skill matrix of QSE team, provide trainings & development plan.

Participate in Customer complaints analysis, issues pertaining to Production lines & actively participate in customer complaints handling for reducing the zero km and warranty failures.

• Participate in red bin Analysis for daily rejection clearance & register issues in WIM/QRQC tool.
• Update the applicable Quality documentation (Assembly & Testing Check sheets) & initiate Internal FAI/PPAP for ECR / PCR/DRC change management cases.
• Provided authority to recommend /Approve leave / shift planning of team members.
• Ensuring the implementation of assigned activities under Quality VSM, Quality WMS, EHS WMS as applicable.
• Responsible for achievement of target sets for the area responsible.
• Motivating and involving sub ordinates in EHS, Quality Improvement plans like Kaizens & Suggestion Scheme.
• Maintain IMS & IRIS System requirements.
• Provided with authority to stop manufacturing / assembly line in any situation where Quality and safety standards are not being respected.