Plant Manager - Nanhwara, Madhya Pradesh

We are hiring for Plant Operations - Nanhwara

Location - Nanhwara, Madhya Pradesh

Qualification - BE/BTech Mechanical

Mandatory Experience - Building Material Industry experience required

Key Responsibilities:

Plant Operations Management

• Lead and manage overall operations of the Drychem Grey Plant.
• Ensure smooth execution of production activities with a target capacity of 10,000 MT.
• Monitor daily plant performance and operational efficiency.

Production Planning & Execution

• Plan and execute production schedules as per business requirements.
• Ensure optimum utilization of machinery, manpower, and resources.
• Achieve production targets while maintaining quality standards.

Maintenance & Plant Upkeep

• Oversee preventive and breakdown maintenance activities.
• Ensure periodic maintenance of plant machinery and equipment.

• Maintain overall plant hygiene, housekeeping, and infrastructure upkeep.

Inventory & SAP Management

• Manage raw material, packing material, and spare inventory effectively.
• Ensure inventory control and tracking through SAP.
• Maintain optimum stock levels to avoid production disruptions.

Process & Technical Operations

• Handle VRM Operations, Crushing, Grinding, Blending, and Packing processes.
• Monitor process parameters to improve operational efficiency.
• Ensure smooth functioning of all manufacturing processes.

Cost Control & Budgeting

• Monitor plant operational costs and control wastage.
• Prepare and manage plant budgets effectively.
• Drive cost optimization initiatives to improve profitability.

Lean Manufacturing & Continuous Improvement

• Implement 5S, Kaizen, and Lean Manufacturing practices.
• Drive continuous improvement initiatives across plant operations.
• Improve productivity and manufacturing efficiency through lean tools.

Safety, Health & Environment

• Ensure implementation of safety standards and safe work practices.
• Drive waste management initiatives and environmental compliance.
• Maintain workplace hygiene, discipline, and orderliness.

Planned Maintenance & Spare Management

• Drive planned preventive maintenance programs.
• Ensure availability of critical spares for uninterrupted operations.
• Reduce machine downtime through effective maintenance planning.

Quality Improvement & Problem Solving

• Promote a problem-solving culture within the plant team.
• Reduce quality issues and Cost of Poor Quality (COPQ).
• Ensure adherence to quality standards and process controls.

Dispatch & Customer Service

• Ensure timely dispatch of finished goods.
• Maintain customer service levels by reducing Turnaround Time (TAT).
• Coordinate with logistics and supply chain teams for smooth dispatch operations.

Team & Manpower Management

• Lead and manage plant manpower effectively.
• Monitor team performance, discipline, and productivity.
• Build a culture of accountability, teamwork, and operational excellence.